|TIMELESSNESS OF WOOD||HINGE|
|ENGINEE00RED CONSTRUCTION||BRICKMOULD AND INTERIOR CASING|
|THE ART OF FINISH||THRESHOLD/SILL|
|SIZES AND SHAPES||HARDWARE|
|CUSTOM DESIGN||GLASS OPTIONS|
For centuries, natural wood has been used to create a perfect combination of beauty and durability. Each piece of wood is truly unique and naturally becomes the best choice for a sophisticated and individual look. And each species has its own distinct personality and feel. As to pure aesthetics, one will not find another material matching the charm of wood. Various artificial composite materials are out there trying to mimic it, but none have been able to capture the warm texture and beautiful depth of the real thing.
Wood is also a practical choice. It is known for superb insulation qualities. When properly finished and maintained, wood is exceptionally durable and resistant to time and elements. Moreover, wood is a naturally renewable resource.
We offer some of the world’s finest wood species, just to name a few:
We encourage you to visit our showroom and recognize how professional stain stands above hand-applied ordinary dull finishes.
At Doors for Builders, Inc., all stile and rail components have been engineered for durability and stability. The finger-jointed and edge-glued core construction creates a system that is more stable than solid wood.
To enhance stability even further, the core of our mahogany doors contain the same solid mahogany species. For our engineered banded stiles and rails, each stile features a solid mahogany edge band. The engineered stiles and rails are stronger then single, solid wood pieces, reducing the possibility of the door warping or splitting. Our durable 3-ply wood panels will not twist, warp, shrink or expand.
In our finished series, the panel is completely prefinished and sealed on all six sides before being installed, and as the panels are free to float between fixed edges, there is no unfinished part of the panel that may show up with time. There are no nails that hold panels in place.
We utilize a ply of up to 1/4" thick as outer facing that allows for multiple refinishing. There is no veneer to delaminate. Where design permits, we apply large decorative raised mouldings on both sides. We use only premium kiln-dried (10%+/-2%) grade wood components. From a design perspective, all engineered parts are hand matched to ensure consistent appearance and performance.
We insist on providing you with the fully finished product, which is stained immediately following your door completion at the factory. Despite manufacturers’ stringent requirements, all builders will agree that it is next to impossible to immediately finish the door system upon installation. In addition, there is no sure knowledge of transportation and storage conditions of your doors prior to delivery. All these factors will negatively affect ultimate durability of your doors. Therefore, we only sell finished doors and strongly recommend the product, which is stained immediately following your doors completion at the factory.
Our finishing process is among the most advanced in the industry. All our doors are finished with the ICA'S water based coatings for exteriors – produced using fully automated plants, with production and quality checks to ensure compliance with the ISO 9001 standard – are subject to strict in-house lab testing in accordance with the INI EN regulations, and have passed the tests set by the most authoritative European certifying bodies. All panels are pre-stained and sealed prior to assembly. All premium finish applications take place in a dust-free, controlled environment. The following deep staining steps create our unique look and rich furniture-like effect:
Our mahogany and knotty alder doors may be ordered distressed. The distressing is all done by hand and provides that special antique appearance. Distressed feel may be performed in variety of colors and the results are truly stunning. The distressing process is characterized by the worm holes, surface scratches and dents over the face of the doors and trim. Jambs, frames and panels typically also maintain touch of distress, and overall finish sometimes reflects more open grain.
Below please find our standard finish colors and species. Please note that these photos offer an indication of the final appearance, but due to natural variations in texture, grain and color of raw wood, the actual results may vary. As to the size and various video card and monitor specifications, the colors are only a limited electronic representation of the actual stain. Please keep in mind that some wood species are more sensitive, and darken significantly with age and intensity of exposure to light. Note that not every door is available in all finishes or species presented below.
The wide variety of entry systems presented on this site matches most standard rough openings. We normally make two standard door heights of 6'8" and 8'. Our highest system contains slabs of 9'. Our standard design reflects door thickness of 1-3/4" but we also make 2-1/4" thick panels. We accommodate the single slab width of up to 42".
We appreciate and welcome your door ideas. For customers who cannot find the doors they are looking for on this site, we encourage providing us with a sketch or other form of design concept, and our consultants will be happy to discuss and quote your own unique doors. Please note that lead time on most custom doors is about 12 weeks.
As highest quality standard, we exclusively use our own heavy duty ball bearing patina coated brass hinge with a steel pin. The weight of one hinge is 13 oz. Architecturally proportioned, this 4" straight angle distinctive design represents consistent character.